Eforo Automation Oil and Gas

Eforo provides proven automation technology tailored to enhance efficiency, quality, and productivity across oil and gas operations. Our advanced solutions optimize processes, ensuring high levels of accuracy and streamlined workflows to support critical decision-making and operational excellence.

Top Features for Oil & Gas Testing

Eforo Supports Automation and Paperless Operations

Eforo enhances automation and paperless workflows with built-in tools that simplify integration with various analyzers and robotics platforms. Our configurable rules engine is designed to streamline, expedite, and improve the efficiency and effectiveness of operations, driving seamless performance across diverse applications.

Eforo Integrated Digital Notebook
Eforo’s integrated digital notebook offers advanced capabilities for managing large data sets in plate-based testing, along with the flexibility to document research experiments. This solution enables seamless data management, enhancing the efficiency and accuracy of research documentation and analysis.

Eforo Eliminates Information Silos

Eforo’s open architecture and powerful interoperability tools facilitate seamless information exchange with other enterprise systems. Utilizing web services, file transfers, and direct database communications, our solution ensures efficient data integration and eliminates silos, optimizing overall operational workflows.

 Why Oil & Gas Companies Trust Eforo LIMS?

 Meeting the Challenges of Oil & Gas Exploration

The search for additional oil and natural gas to satisfy rising global energy demands has driven the industry towards diverse exploration efforts in both geography and technology. Organizations are increasingly tapping into new sources located in challenging environments, where significant discoveries are rarer and more costly to exploit.

These potential fields are often found deep beneath the seabed, in hostile and remote areas requiring specialized preprocessing before transport, or within shale rock formations that demand advanced and costly extraction technologies. Eforo’s robust solutions provide proven technology to support operations in remote locations, offering easy installation and dependable support to ensure efficient and effective performance.

Eforo Solutions for Comprehensive Oil & Gas Analysis

Eforo’s solutions are extensively utilized in the analysis of oil and gas, from exploration through to production and shipping, ensuring quality assessment and compliance with ISO 17025 standards.

Our advanced systems are widely employed to track, manage, and report the substantial data volumes generated during operations. By automating processes, streamlining workflows, and integrating with analytical instruments for automatic data capture, Eforo enhances efficiency, quality, and productivity in every stage of analysis.

Optimizing Multi-Site Operations with Eforo Solutions

Many of our clients utilize Eforo’s multi-site enterprise implementations, centralized on a unified database, enabling organizations to harmonize operations across multiple locations and reduce costs.

Standardizing on Eforo’s technology allows companies to leverage knowledge sharing across all sites, enhancing the availability of top-tier expertise to support both current operations and future expansions. This standardization ensures consistent quality and efficiency, driving long-term value.

Our Tools

Upstream

Upstream Exploration and Data Integration with Eforo Solutions
Our upstream clients focus on locating potential underground or underwater oil and gas fields. After exploratory wells are drilled, operating wells are used to extract crude oil and raw natural gas to the surface.

Upstream exploration involves diverse technologies and measurement systems, with complex analytical techniques and data analysis processes. Online monitoring data is often combined with lab data, with Eforo seamlessly integrating this information into other corporate databases. Our architecture offers powerful tools for data visualization via dynamic visual dashboards.

Eforo supports exploration drilling by automatically linking GPS coordinates to sample registrations and displaying visual workflows with integrated map positions. Geophysical analysis of rocks and sediments utilizes sub-sampling and typical testing features, including water analysis. The Storage Location Manager efficiently manages and tracks geological cores.

Our flexible solutions enable integration with existing Excel calculations, providing adaptability in R&D and drilling fluid preparation. The Eforo Formulation Manager supports the formulation of water-based and oil-based drilling fluids and cements. These fluids may contain additives like alkalis, salts, surfactants, organic polymers, and various insoluble weighting agents such as barite and clay. Our system ensures compliance with international standards, including ISO 13500:2008, for the analysis of drilling fluids and cements.

Midstream

Midstream Sector Solutions with Eforo
The midstream sector focuses on transporting oil and natural gas from extraction sites to transport terminals or directly to refineries, including Gas Oil Separation Plants (GOSP) and Natural Gas Liquids (NGL) processing facilities.

In GOSP facilities, associated gas from oil wells is separated from crude oil. The processing includes sweetening (removing salt and H₂S), drying (removing water), and stabilization (removing associated gas). NGL plants then fractionate and purify the gas into products like ethane, propane, butane, and iso-butane for distribution as fuel or petrochemical feedstock.

Stabilized crude oil is transported via pipelines and stored in settling tanks at terminals for export by ship, road, or train. Eforo Solutions monitors in-process product quality at pumping stations and predicts equipment failures using our Interpretation Manager. The Investigation Manager identifies the root causes of any failures, ensuring smooth operations.

At terminals, oil samples are collected in layers (upper, middle, lower) following ASTM D4057 and ISO 3170 standards to assess density distribution. This provides valuable feedback to the commercial department before crude oil reaches import terminals, with sampling and analysis often handled by Contract Testing organizations.

Eforo’s systems are widely used by leading contract testing laboratories worldwide, supporting both customer and third-party independent testing operations, ensuring high-quality results and compliance.

Downstream

Downstream Oil Sector Solutions with Eforo

The downstream sector encompasses oil refineries, as well as the sale and distribution of natural gas and products derived from crude oil. These products include liquefied petroleum gas (LPG), gasoline, jet fuel, diesel, heating oil, lubricants, asphalt, and petroleum coke.

Eforo supports analysis across the distribution networks for diesel, gasoline, and jet fuel at numerous locations worldwide. We ensure product integrity by conducting thorough sampling and analysis at distribution points to detect any contamination during transport.

Storage facilities at distribution centers are routinely checked for product settling, while road tankers used for delivery to filling stations undergo inspections during loading. Random checks are also conducted as tankers leave distribution facilities. Our automated testing covers parameters such as distillation, flash point, Research Octane Number (RON), Motor Octane Number (MON), and density, ensuring the highest standards of quality and safety.

Research & Development

Eforo Petrochemical R&D Platform

The Eforo R&D platform (integrating LIMS and ELN capabilities) offers a wide range of tools for R&D scientists. It includes flexible project management features to coordinate and oversee all work related to comprehensive projects, as well as robust sample, test, and result management functionalities. The platform allows you to tailor workflows according to different sample types and research disciplines.

Eforo enables seamless attachment of observations, conclusions, instrument reports, files, and images to virtually any experimental data. Integration with leading reporting tools, such as Crystal Reports and Microsoft Office, ensures submission-ready reports rendered in secure PDF formats.

Our platform is built to embrace industry standards, providing flexibility to data-mine the relational database, summarize, and easily export data to third-party software and statistical applications. Native data trending, charting, and visualization tools support common comparisons and summarizations.

Key Features:

  1. Configurable Off-The-Shelf Software:
    • Eforo’s configuration capabilities enable organizations to tailor applications to specific needs without compromising support or upgradeability.
  2. Interoperability:
    • The software seamlessly integrates with various instrument systems, business software, and even custom in-house databases. Out-of-the-box modules are available to interface with common software applications and systems, allowing one-way or bi-directional data flow.
  3. Open Architecture & Industry Standards:
    • Eforo adheres to industry standards with a flexible, open architecture. Utilizing web services, the platform ensures seamless integration with Enterprise Service Bus products, safeguarding your R&D operations against technological changes and advancements.

Refining

Eforo Process Industry Solutions for Refineries

The Eforo Process Industry Template provides a pre-configured, best-practice solution for refineries. Our modular approach ensures fast-track implementation while maintaining the flexibility to access the full power of Eforo configuration capabilities, tailored to meet your specific needs. We never customize applications, ensuring future-proof upgrades as technology evolves. Eforo’s system offers a full-featured sample management solution, including sample creation and reception, test assignments, results entry, specification/limit checks, review and approval processes, and certificate/report generation.

Key functionalities include seamless instrument integration, laboratory inventory management (e.g., chemical stocks, standards, and reagents), QC batch management, SQC charting, and more—provided as part of the standard Eforo installation for refineries.

A comprehensive Process Scheduler supports unit-based scheduling according to specified times for various sampling points, accommodating holiday periods and plant shutdowns. This scheduling can be easily managed from a single, user-friendly spreadsheet-style interface.

Benefits of implementing Eforo solutions include:

  1. Streamlined Laboratory Operations:
    • Automate routine tasks and data capture from lab instruments
    • Eliminate errors from manual data entry
    • Boost sample throughput, turnaround times, and overall productivity
    • Enhance workload planning and optimization
  2. Enhanced Support for Plant and Business Operations:
    • Standardize and automate complex calculations
    • Accelerate test result delivery through text, intranet, or web
    • Seamlessly communicate with ERP, PIMS, and MES systems
    • Identify issues and non-compliance early, expediting product release
  3. Comprehensive Management Information:
    • Visual dashboards with KPIs and performance reports
    • Advanced analysis using Excel and other reporting tools
  4. Robust Regulatory Compliance:
    • Strict access controls and approval workflows
    • Secure online audit trails and version control for data integrity

 Liquid Natural Gas (LNG)

 Optimizing LNG Operations with Eforo Solutions

Natural gas, primarily methane, is extracted from underground or undersea wells using complex piping networks. After treatment to remove specific components, the gas is cooled to -162°C, transforming it into a colorless, non-toxic liquid that is 600 times smaller in volume. This process facilitates easier transport to energy-hungry markets via specially designed cryogenic carriers.

Eforo’s solutions are successfully implemented in LNG plants, monitoring all treatment stages and vessel loading processes. Our robust and flexible calculation capabilities automatically handle complex LNG costing based on sample analyses, transportation, and storage, ensuring efficient and accurate management throughout the entire process

Gas to Liquids (GTL)

Gas to Liquids (GTL) Processes and Eforo Solutions

Gas to Liquids (GTL) technology transforms natural gas into low-sulfur, environmentally friendly products such as diesel, naphtha, LPG, kerosene, and waxes. Although GTL technology has been around for decades, recent advancements in catalyst research have made it economically viable.

Eforo’s Process Template Solution is a perfect fit for the needs of gas plants and refineries. It includes automatic sample scheduling, specification checks, complex calculations, and comprehensive reporting. Our solution integrates seamlessly with lab instruments and process control systems, supporting compliance with ISO 17025 standards and ASTM D6299 SQC statistics and charting.

Gas Oil Separation (GOSP) & NGL Plants

Eforo Process Template Solution for Gas Plants

The Eforo Process Template Solution has been successfully implemented in both single-site and multi-site gas plants worldwide. Eforo is utilized in all stages of the gas-oil separation process and in testing various products to ensure they meet the necessary specifications for sale or further processing. These plants operate 24/7 with high throughput and availability, closely linked to the wells.

Our Process Scheduler manages automated sample scheduling efficiently, with integrated links to lab instruments and process control systems for real-time quality monitoring and swift responses to potential plant issues. Environmental samples are also systematically scheduled, tested, and reported for direct submission to regulatory authorities.

Additionally, Eforo supports ISO 17025 compliance for laboratory operations and provides SQC statistics and charting in alignment with ASTM D6299 standards, ensuring robust quality control.